Ottomatics Inc. Machine List

Notes

(6) CHUCKING AND STOCK FEEDING
- Stock feed 120mm (4.7”)
(7) WEIGHT (base machine only) 10,000kg (22,025lbs)
C. MACHINE COMPONENTS INCLUDED
(6) MicroCentric collet bodies
(6) MicroCentric collets
(1) MicroCentric hydraulic collet changing fixture
(6) Spool bushings
(6) Silent tube liners
(6) Pusher tube liners
- Exit chute and receiving box
- Coolant system – standard 52.8 gallons per minute
- Leveling blocks (6 blocks)
- Chucking and stock feed cam (1 set each)
- End tool slide holder (5 pieces)
- Hand tools
- Stock reel & cover (for 4m(13.1ft) stock with stand), 1 set
- Splash guard
- Work light
- Chucking release mechanism
- Out of stock sensor
- Slide lubrication system
- Hand chucking lever position sensor
- Manual pulse generator (front side)
- Spindle lock device
- Cover, lever position sensor
- Isolation transformer
D. CONTROL SPECIFICATIONS – STANDARD FUNCTIONS
Fanuc – 15TTA Controller
(1) Basic Functions
-Control axes 12 axes, 6 systems with X, and common Z (end tool slide)
Z¹ (on X cross slide for position 3,4,5 and 6.)
Z² (independent slide)
Note: up to five additional axes are optional
- Simultaneous control axes 13 axes (including spindle carrier index controlled by PMC)
- Setting value 0.001 mm/0.00004” for X, Y and Z
- Manual data input and display unit 9” monochrome CRT (front side)
(2) Standard Function
* Data I/O, memory storage
- Data I/O interface RS232C interface
- Label Skip
- Program memory capacity 40m (131 ft), 100 programs
* Feed Function
- Linear interpolation
- Multi-quadrant circular interpolation
- Inch/Metric conversion
- Automatic acceleration/deceleration
- Rapid traverse override 1, 25, 50, 100%
- Feedrate override 0-150% (every 10%)
- Exact stop
- Exact stop mode
- Cutting mode
- Dwell, revolutions or minutes
- Diameter or radius command, set by parameters
- Equal lead threading
- Continuous threading
- Feed per revolution
* Spindle Function
- S4 Digits direct command
- Spindle speed override 50 – 150%
- Constant surface speed control
(common for all spindles)
* Tool and Compensation Function
- Tool nose radius compensation
- Cutter radius compensation
- Tool offset memory
- No. of tool offsets, 32
- Incremental offset
- Tool offset compensation
* Machine Compensation Function
- Backlash compensation
- Thermal displacement compensation
* Program Support Function
- Program and sequence no. search
- M2 format By parameter change
- Positioning command, absolute/incremental
- Chamfering/corner R
- Radius designation on arc
- Canned cycle for turning
- Automatic reference point return G27, G28, G29
- Machine coordinate system
- Stored stroke check – 1
- Custom Macro B (required for thermal displacement compensation function)
* Operation Mode
- Manual data input (MDI)
- Manual handle feed (pulse generator), front side
* Miscellaneous
- Optional block skip
- Single block (common to all systems)
- Self-diagnosis function
Base Price…………………………………………………………$ 580,000.00
E. MACHINE OPTIONS
1. High pressure coolant equipment $ 9,360.00
2. Spindle angular bearings for 3,500 rpm $ 3,750.00
3. Universal chip conveyor $ 12,150.00
4. X, Z combination cross slide, position 1,2 $ 26,630.00
5. Rigid tapping attachment, position 3,4 or 5 $ 32,500.00
6. Polygon milling attachment, position 4 or 5 $ 24,150.00
7. Pick-up attachment (sub-spindle) with air blow unit, position 6 $ 29,930.00
8. Parts chute with air cylinder $ 3,380.00
F. CONTROL OPTIONS
1. Manual data input and display unit 9” monochrome CRT, rear side $ 5,550.00
2. Manual pulse generator, rear side $ 1,790.00
3. Automatic corner override $ 650.00
4. Multiple canned cycle for turning $ 1,100.00
5. Axis number display $ 800.00
6. Program number quick search $ 450.00
7. Multiple counter (tool life management [by count]) $ 2,150.00
F. TOOLING, ENGINEERING, AND SETUP
(see tooling list for additional detail)
With a representative sample of part prints, we can provide tool lists and pricing for the following:
Tool Holders and Cutting Tools $
Tool Presenting Gage Base – for Cross Slide Tools $
- for End Slide Tools $
Special Tool Presenting Gages $
Engineering, tool design, and set-up charges for one work piece are included in the base machine price.
Additional similar work pieces will require and extra charge of $ 6,950.00 per part as well as some additional tooling.